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PIPE · TUBE · ROUND & SQUARE STOCK

Pipe and tube cutting optimization

Round pipe and square or rectangular tube, cut to length from fixed-length stock — mechanical, structural or plumbing runs all reduce to the same 1D cutting problem: given required lengths and available stock lengths, find the combination that uses the least material.
CROSS-SECTION
Pipe & Tube
WHAT THIS PAGE COVERS
  1. 01One diameter/section per cutting list
  2. 02Kerf on pipe/tube saws
  3. 03Offcuts by length, not by size
PIPE & TUBE · 1D LINEAR CUTTING
MATERIAL
Pipe & Tube
OPTIMIZATION
1D linear
STOCK LENGTHS
Mixed per job
ACCOUNTS FOR
Kerf, trim, offcuts
01 — PRACTICAL CONSIDERATIONS

What changes when the material is pipe & tube.

The optimization itself is the same 1D engine across every material. What differs is the practical detail around it — and those details are what decide whether a plan is worth cutting to.

01

One diameter/section per cutting list

Pipe and tube of different diameters or wall thickness aren’t interchangeable stock — run each size as its own cutting list against the stock lengths you hold in that size.

02

Kerf on pipe/tube saws

Cold saws, band saws and abrasive chop saws remove different amounts of material per cut. Measure your actual kerf on the specific saw cutting the job.

03

Offcuts by length, not by size

A pipe offcut is only reusable if it’s both long enough and the right diameter for a future part — set your minimum useful offcut to a length that’s realistically usable for the sizes you actually run.

02 — OTHER MATERIALS

Same engine, other stock.

How the 1D optimizer works →

PIPE & TUBE CUTTING LIST?

See how much material you can save.

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