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STEEL · BAR · BOX SECTION · ANGLE

Steel bar and profile cutting optimization

Structural bar, box section, angle and flat — general fabrication and metalwork cutting lists. The same 1D optimizer applies: enter what you need to cut, what stock you hold, and get a plan that uses the least stock across whatever lengths are actually available.
CROSS-SECTION
Steel
WHAT THIS PAGE COVERS
  1. 01Longer, heavier stock
  2. 02Mixed section sizes stay separate
  3. 03Kerf on band saws and cold saws
  4. 04End trim for squaring
STEEL · 1D LINEAR CUTTING
MATERIAL
Steel
OPTIMIZATION
1D linear
STOCK LENGTHS
Mixed per job
ACCOUNTS FOR
Kerf, trim, offcuts
01 — PRACTICAL CONSIDERATIONS

What changes when the material is steel.

The optimization itself is the same 1D engine across every material. What differs is the practical detail around it — and those details are what decide whether a plan is worth cutting to.

01

Longer, heavier stock

Steel bar and section is often heavier and longer than aluminium extrusion, which raises the practical cost of an extra bar — fewer bars used from an optimized plan translates directly to less material bought and moved.

02

Mixed section sizes stay separate

Different section sizes and profiles aren’t interchangeable stock — run each section size as its own cutting list against its own available stock lengths.

03

Kerf on band saws and cold saws

Kerf differs meaningfully between blade types. Measure your specific saw and blade rather than assuming a number carried over from a different machine.

04

End trim for squaring

Where a machine needs a squared reference cut before the first real piece, set end trim per side so the plan already accounts for it rather than discovering the shortfall at the saw.

02 — OTHER MATERIALS

Same engine, other stock.

How the 1D optimizer works →

STEEL CUTTING LIST?

See how much material you can save.

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